After what seems like a ridiculous struggle today I've finally got those of the various novelties that interested me fitted to Butler Henderson. The first job of course was to do a thorough running trial back and forth through all of the various curves and crossovers on my layout, at low and high speeds, and I'm glad to say that there was no mechanical or electrical mischief due to the guard irons. I've now given those a second coat or red paint too, this time Humbrol 174 with a spot of 133 (a reddish brown) and this appears to have given a better match to the original Bachmann "dull orangey" shade of red. Although it would cause an annoying amount of work with livery such as Butler Henderson's, with lining and numbers on the buffer beam, I suspect that for BR versions the quickest, easiest way to fit the guard irons really securely (in the right, workable places) would be to slot the buffer beam from below with a suitably thin saw, take the top bends off the irons, glue just the plain upright parts into the slots in the beam, then fill/smooth the front of the buffer beam and repaint it.
The whistle is back on. It appears to be cast in what I call "muck-metal" (good brittle stuff) and then given just a coating of something bright and brassy. Much patient twiddling of a 0.3mm drill bit, held in fingers only, was the only way I could find or imagine to drill up into the base of the whistle without destroying it completely. I think a 0.5mm drill would pull it apart. I
eventually bored in deeply enough to get a decent stalk of 0.3mm brass wire up inside the whistle, and suprglued the wire in place. I then had to drill out the plug of metal left in the top of the plastic firebox, without wandering off into the plastic instead. What a pain
. Anyway, the wire stalk is now firmly epoxied into the body moulding. It's much better not to break the whistle off in the first place.....
Further "tutting" followed when I tried to fit the front screw coupling (sorry vicar). I imagined that the square peg on the coupling might just fit nicely in the square socket in the beam. It wouldn't go in properly, wobbling around all over the place as I tried to push it home, and falling off again as soon as I let go. I thinned the peg down a touch and tried again. No joy. I then had a good look at the socket and realised that it is blind, and not deep enough to take the peg! I drilled it through and tried to open it out square as best I could with the tip of a file. Eventually the coupling went fully home, by now a looser fit in the socket than I'd have liked, but it has glued firmly in place. The rear screw coupling went in a treat. Hmmm, chalk and cheese.
I've also added the steam heating pipe at the front, but not the rear as I'm keeping the mini tension lock coupling at present. I haven't bothered with fire irons or lamps yet. I don't know whether to use Bachmann's nice small lamps which can only be glued in place, or some overscale ones drilled to sit on the irons and stuffed with blu-tack to hold them in place when desired.
The brake rigging for loco and tender went on without too much aggro. I fitted but didn't glue the tender hand brake linkage into its socket in the tender chassis. It seemed to me to make more sense to glue it to the rest of the brake rigging once all was sprung into place. The whole lot can then be released again as a single piece if required.
As I'm not likely to want to put the loco back in the box for a while now (and it DID fit with the guard irons on by the way) I've adjusted the drawbar to its shortest setting (I don't think it will fit the "egg-box" in the packaging now). The fall plate still wouldn't bridge the gap between tender and cab! The wires beneath were pushing the tender and loco apart so that the slack in the drawbar hole was always taken up. I tried pulling and bending the wires to stop them from doing this, but it was to no avail, so unless I change the drawbar entirely that's the best that can be done.
When I'd finally finished, and inspected my handiwork, I wasn't the least bit surprised to see that the most exposed of the six outer spokes of the plastic water scoop handwheel had broken off. It's staying like that. Plenty of GC tenders had broken handwheels later in their lives. I wonder if this was due to a cocktail of metal fatigue, corrosion, "heavy" coaling under coaling towers, and maybe even some use of "persuasion" by firemen trying to shift a stubborn wheel?
I might add some pictures later if the will to live remains
.
Happy New Year to anyone I've missed out previously.
Pictures added 2/1/13:
Front fully tarted up
Broken whistle invisibly and durably repaired
STA78406 whistle restored.JPG[/attachment
Fallplate gap, a bowed cab handrail that I'd never noticed with the naked eye, and that handbrake linkage in place especially for JJD
[img]http://imageshack.us/a/img171/2156/sta78408fallplatehbrkli.jpg[/img][attachment=0]STA78408 fallplate, h-brk link, bow handrail.JPG
Cab details and ship's wheel with a spoke now missing