Carriage Brake Gear

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gdb
NBR J36 0-6-0
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Re: Carriage Brake Gear

Post by gdb »

Robpulham wrote: I am quite happy to have a go at a working handbrake.
Well now we have got that sorted then, that is working handbakes on Rob's D113 and D114 with, I hope, the same on our D114 and D175... we shall just have to get on with it :roll: . A pity that there are 205 miles give or take a tad between the respective workbenches so we shall have to rely on t'internet to keep going in the correct direction (and without the "brakes on" :wink: ).

Dave and Mike have provided drawings and photographs which give an arrangement for the cranks, levers, slotted links and pull-rods for truss-rod underframes (Robin, I think) and for riveted (our D114) and welded (our D175) angle underframes. Dave has provided the diameter of the pull rods and the drawings give the dimensions of the cranks and central nest of levers. :D

So what next?
How about a supplier of a casting for a 7mm handbrake column and wheel in the Gaurd's compartment or a drawing of one?

The drawings show the location of the slotted links... has anyone got any information as to the dimensions of the slotted portion of the central rods and of the slotted portions of the pull-rods from cross-shaft to bogie?

As far as I can see, from the drawings and photographs, there is no "length" adjustment in any of the joints or rods, apart from the experience of a blacksmith. Can anyone confirm this observation?

thank you, Graham
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Dave
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Re: Carriage Brake Gear

Post by Dave »

Graham..

What a silly question I will get the info collated and send it to you.

Cheers

Dave

ps ...does Rob want a copy?
gdb
NBR J36 0-6-0
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Re: Carriage Brake Gear

Post by gdb »

Dave wrote:Graham..
What a silly question I will get the info collated and send it to you.
Cheers
Dave
ps ...does Rob want a copy?
Thank you Dave, great stuff. :D

I might reply "that is a silly question" to the ps... Yes please, :) After all, it was Rob who accepted Mike's challenge.

I thought that finding anything about "Decolite" was difficukt, that was until I tried "Induroleum". There are just two sites which mention that material in any useful way.... a site about restoring a building where the material has been used, I think, to create a mosaic, and... a mention in a LMS Carriage Association magazine. As one might deduce from the name, the product was (is?) considered to be a more durable / longer-lasting version of linoleum.

regards, Graham
gdb
NBR J36 0-6-0
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Re: Carriage Brake Gear

Post by gdb »

Just when I thought that all was going well and looking forward to a day of progress. I sat down at the bench to complete the task of cutting the new recesses, for the vac-cyl. and cross-shaft etch, in the resin floor mouldings and looked at the most recent drawings from Dave... an official drawing of a welded angle underframe. Why did I do this? Because I wished to see how Dave's drawing differed to Mike's drawing (an early post to this topic) in the area of the diagonals of the central cross-girders. :) And now I wish that I had not for that vac-cyl. seems to have moved again. :?

A comparison of photographs which show the side views of the "standard" 61' 6" Gresley carriages reveals that the location of the vac-cyl. is not fixed and that the vac-cyl. position seems to be related to the style of underframe (truss-rod / angle) and possibly to the construction method (riveted/welded). Mike Trice has provided a copy of an official welded angle underframe drawing and comparing that drawing with the equivalent for a truss-rod underframe (MJT) confirms that the vac-cyl. is closer to the centre of a welded underframe than the equivalent of a truss-rod underframe. Dimensions, for the distance between the centre of the vac-cyl. trunnion and the centre of the coach, from those drawings are:-

[1] truss-rod - 5' 0" + 4' 10 1/2" + 1' 10 1/2" giving 11' 9" at the dynamo end;
[2] truss-rod - 5' 0" + 5' 3 3/8" + 1' 10 1/2" giving 12' 1 7/8"at the non-dynamo end;
[3] welded angle - 4' 9 1/8" + 8' 5 3/8" - 2' 3 1/2" giving 10' 11 3/8" at each end.

A copy of an official truss-rod underframe drawing, that has been provided by Dave, aligns with the MJT information :) . As I am not building any truss-rod underframes I was not initially concerned about [1] and [2] above.... although I think that Rob Pulham might be interested as he is doing truss-rod underframes. Mike - can you confirm that the reason for the difference between [1] and [2] is that the greater dimension of [2] allows more room for the handbrake levers of a brake carriage?

Dave has forwarded this past week (thank you Dave) an official welded angle underframe drawing and that drawing has dfferences, in the diagonal braces to the central girders, to the official welded angle drawing from Mike. Using the same criteria as for the truss-rod comparison above, the results for the two welded angle drawings are:-

[3] welded angle (Mike) - 4' 9 1/8" + 8' 5 3/8" - 2' 3 1/2" giving 10' 11 3/8" at each end;
[4] welded angle (Dave) - 4' 9" + 4' 1" + 1' 10 1/2" giving 10' 8 1/2" at each end.

(the two drawings are not dimensioned in the same way hence the difference in the calculations)

Now I am confused :? for I cannot see a reason why the vac-cyl. is in different locations on the angle drawings. More to the point, given what I set out to do today, I am stumped as to which dimension to use when cutting the new recesses.... and as there are two recessed per floor and at least four floors then I could be about to make a big blunder :!: :!: :!:

To Mike and Dave - what are the dates of your respective drawings? When is the earliest date that underframes to those drawings would been used in the new construction? What type of carriages might have used underframes to those drawings?

Thank you, Graham (who is going off to modify the supplied vac-cyl castings to be closer to what is visible in the photos from Mike, Dave and Jonpaul). :)
Bryan
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Re: Carriage Brake Gear

Post by Bryan »

Is this what happens when you try and get too exact a model?
Variations to designs exist everywhere and were not recorded or drawn just made to fit on site.
Why not try for a best fit and see if it looks right rather than trying to get it exact.
65447
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Re: Carriage Brake Gear

Post by 65447 »

Graham,

You are getting far too @n@l over these details - the carriages were built in several different LNER workshops and by a number of contractors, at various times and to various basic designs over a period of 15 years. Although production line techniques were used they were not assembled using micrometers to the nearest thou but by men who knew the best way to put them together and that may not have been in accordance with the official drawings which, after all, were general arrangements not 'as built'. If a bend was put in a pipe 6" before it should have been, it would have been run around slightly differently or the other side of the supporting member. Even two consecutive carriages built to the same drawings and diagram on the same line by the same craftsmen would each have their own minor differences. Oh, and if it had been through shops a couple of times a few other bits would have changed as well.

In the end, you are going to all this effort and super detailing to apply it to a particular carriage for which you do not have the 'as built' details, and you're sticking it all underneath a lumpy polyurethane moulding.
MikeTrice
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Re: Carriage Brake Gear

Post by MikeTrice »

gdb wrote:Mike - can you confirm that the reason for the difference between [1] and [2] is that the greater dimension of [2] allows more room for the handbrake levers of a brake carriage?
No idea. It seems to be the case irrespective of the presence of the hand brake or not. I always assumed they were slightly different to offset the weight of the dynamo.
To Mike and Dave - what are the dates of your respective drawings?
The drawing fragments that I have do not include a date, however based on the additional drawing numbers referenced I guess my drawing is part of 15012D which the NRM index list as 15/2/1934.
Another subtle difference in the two welded underframe drawings is the location of the vacuum reservoir.
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Dave
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Re: Carriage Brake Gear

Post by Dave »

Graham

My welded underframe drawing is dated 1937
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Dave
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Re: Carriage Brake Gear

Post by Dave »

I tend to agree with 65447's reply, there does come a point where you need to stand back from the model and decide what level of detail you want, and also following all this there is probably nobody out there who could say what you have done is incorrect...not that they will see it if it's running on a layout from a couple of feet away.
2512silverfox

Re: Carriage Brake Gear

Post by 2512silverfox »

A pragmatist at last!
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Dave
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Re: Carriage Brake Gear

Post by Dave »

I have just worked out that to complete my turnbuckle underframe drawing with 1st class restaurant car body I need to look at 23 drawings of which the NRM have 22 of them...amazing, I wonder if it will ever get finished ??.
Bryan
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Re: Carriage Brake Gear

Post by Bryan »

According to the "Law of Sod"
The drawing you really need, will be number 23.
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Dave
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Re: Carriage Brake Gear

Post by Dave »

Bryan

you are correct
65447
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Re: Carriage Brake Gear

Post by 65447 »

On the subject of the different types of underframe and dates of introduction, I have by accident come across an anomaly. You'll need access to a copy of Great Northern Railway and East Coast Joint Stock Carriages from 1905, Harris, Oakwood Press, 1995.

In 1923 the works at Doncaster constructed a number of articulated twins to a GNR design, diagram GNR218QQ. Photos of these in LNER and BR days appear in plates 117, 118 and 119.

The interesting thing is that the underframes are braced with angle-trussing, not rods. Any ideas?
2512silverfox

Re: Carriage Brake Gear

Post by 2512silverfox »

The first of these compo twins were to GN Dia 167 with only (4)4011/2 being built. I imagine that this was an experiment because this twin had a truss rod underframe. It was followed by GN Dia 218QQ which is exactly the same except that the angle undeframe has replaced the truss rod. Indeed 4011/2 was rebuilt and a further 3 sets added 44001/2, 44021/2, 44031/2. so it looks as though the truss rod underframe was not strong enough for this configuration.

GN Dia 218RR was also similar other than compartment widths in the compo and 6 sets were built from 44041/2 etc.

44001/2 were badly damaged in the Shepreth accident and there is a very good works photo of the damaged coaches.
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